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Tag Archives: sand casting

Factors that affect sand compactability

Factors that affect sand compactability

To truly understand certain aspects of sand compactability, it is important to know the simple science behind it. Let\’s get started without further ado! Do you periodically send green sand to an outside lab for testing to compare testing results? If you do, you must have noticed that their moisture content is similar to your […]

What is Sand Casting?

What is Sand Casting?

Sand Casting is a solidification process. In the casting process, sand is used to build a mould, following which liquid metal is poured into the mould to form a component. Therefore, the microstructure can be finely tuned, such as grain structure, phase transformations and precipitation. However, defects such as shrinkage porosity, cracks and segregation are […]

All About Sand Casting – What it is and How it Works

All About Sand Casting – What it is and How it Works

Metal casting is one of the most basic yet most useful manufacturing methods available to designers. These processes involve pouring molten metal inside of a preformed mold, which becomes a finalized part when cooled. The ability to shape metal without the need for machining has allowed for the mass production of complex parts that are […]

What’s the Difference Between Investment Casting and Sand Casting?

What’s the Difference Between Investment Casting and Sand Casting?

Sand casting and investment casting are methods of creating metal parts by pouring molten metal into three-dimensional molds. Although methods are thousands of years old, both have been refined over the years to minimize the amount of metal used and reduce any extensive machining and finishing required. But significant differences exist between these two methods […]

Aluminum Sand Casting

Aluminum Sand Casting

Sand Casting is an excellent solution for low to medium runs of parts that do not require precise shape repeatability, as well as being the only solution for very large objects which cannot be produced with other mass production casting techniques. Sand is an excellent low cost cast material because it is refractory and chemically […]

Going Green by Reclaiming Green Sand

Going Green by Reclaiming Green Sand

About 70% of the cast metal objects around us, from bathroom taps to automobile gearboxes, are manufactured in foundries using a method called sand casting. Molten metal is poured into moulds made from green sand—a mixture of sand (about 80%) and clay (about 10%). At high temperatures of about 1500℃ required for casting, clay forms […]

What’s the Difference Between Investment Casting and Sand Casting?

What’s the Difference Between Investment Casting and Sand Casting?

Sand casting and investment casting are methods of creating metal parts by pouring molten metal into three-dimensional molds. Although methods are thousands of years old, both have been refined over the years to minimize the amount of metal used and reduce any extensive machining and finishing required. But significant differences exist between these two methods […]

What’s the Difference Between Investment Casting and Sand Casting?

What’s the Difference Between Investment Casting and Sand Casting?

You have probably heard of investment casting and sand casting, but what is the difference between them? According to Brad Done with Machine Design: “Sand casting and investment casting are methods of creating metal parts by pouring molten metal into three-dimensional molds. Although methods are thousands of years old, both have been refined over the […]

A 101 Guide to Sand Casting

A 101 Guide to Sand Casting

Looking to know more about Sand Casting? Consider this. According to Thomas Net: “For millennia, sand casting has offered an indispensable way to create large volumes of similar products around the world. Manufacturing and engineering companies value sand casting for its ability to produce highly complex casts that work with many different metal alloys for […]