As detailed in the article “Metal Forming,” metal forming is a versatile manufacturing process employed to shape metal into various forms and shapes. It relies on the application of mechanical or thermal forces to achieve its goals.

One prominent category within metal forming is sheet metal forming. This process involves the cutting and shaping of relatively thin metal sheets, strips, and coils to craft specific sheet metal parts. It is a crucial technique in industries that demand precision and flexibility in shaping metal components.

Another essential method is metal forging. In this deformation process, a metal billet is subjected to compression between two dies, resulting in the formation of intricate parts. Metal forging is renowned for its ability to create robust and resilient components, making it a favored choice in industries where strength is paramount.

For those venturing into the realm of direct metal extrusion, the design guide outlined in the article titled “Direct metal extrusion design guide – DFM” is an invaluable resource. This guide emphasizes critical design elements such as shape, alloy selection, tolerance management, surface finish, and the consideration of continuous casting defects (CCD). Paying attention to these aspects is essential for the successful design of metal extrusion parts.

Metal forming, in essence, entails plastically deforming metal using a force that surpasses the material’s yield strength, triggering strain hardening. This process is the foundation of numerous manufacturing techniques, enabling the creation of intricate and durable metal components.

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